How Many Lines Required To Complete an Order of 30000 Pieces?
How to Calculate Required Lines to Complete the Order within the time frame?
Each and every people of any manufacturing unit is working for on time delivery.
To calculate required lines we need following information accordingly...
- Order qty with extra knit/cut
- Inhand days for production
- Working hour in a day
- Garments SMV
- Number of installed machine / Manpower per line
- Targetted line efficiency
Required Line = Order Qty*SMV /(Number of Manpower*Working Hour*60*Days Inhand*Eff.%)
Or,
Required Line = Order Qty/(Number of Manpower*Working Hour*60*Days Inhand*Eff.%/SMV)
For Example,
Order Qty = 30000 Pcs.
Manpower Per Line = 22
Working Hour = 10
Efficiency = 70%
SMV = 13.54
Days Inhand for Production = 11 Days
So, Required Line = (30000*13.54)/(22*10*60*11*70%)
= 406200/101640
= 3.996
= 4 Lines
Here the answer is : 4 lines required to complete an order of 30000 pieces.
Here is in brief,
Step 1: Calculate Per day Required pieces.
Daily production requirement in pieces = Order Quantity / Inhand days for production
= 30000 / 11 days
= 2727 Pieces
Step 2: Calculate production capacity of each line.
Capacity =( Number of Manpower*Working Hour*60*Eff.%) / Garments SMV
= (22*10*60*70%) / 13.54
= 682 Pieces Per Line .
Step 3: Calculate required line to complete that order within the time.
Required Line = Daily production requirement / Per line capacity
= 2727 / 682
= 4 Lines.
This is how we can find how many lines need to run to complete an order within the production lead time. Learning curve need to consider for new setting line here.
Read also: How Many Days Required To Complete an Order Of 45000 Pieces?
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