Calculating Factory Efficiency of a Manufacturing Unit. Template of Efficiency Report.

 

Calculation of Factory Efficiency:

To know about performance of each line individually and a total factory, IE makes efficiency report on daily after next day. By efficiency report, management get better understanding about how efficiently people are performing.

Already we know about How to Calculate Operator Efficiency & Line Efficiency? Today we will know about how to calculate efficiency every production line of a factory in a report?

So there are multiple production lines in a factory based on factory capacity. To calculate factory efficiency for a day, you must need following data from supervisors & production recorder/collector by verifying floor responsible IEs.

·         Total numbers of operators worked in a day of each line

·         How many hours each of the operators have performed of every line separately

·         How many pieces  they have produced each line end of the day style wise

·         Style wise SMV

After getting all those data, you can calculate it with below efficiency calculating formula.

Efficiency = (Total output hour ÷ Total input hour)*100

For Example: A line produce 760 pcs in 10 hours with 27 manpower. If the SMV is 13.2 then Efficiency =?

Here Total output hour = (760*13.2)/60

                                    =167.2 Hour

And Total input hour = 22*10 = 220 Hour

So, Efficiency = (167.2÷220)*100 = 76%

For multiple style in a line, calculating formula =Divide SUM of output hour by total input hour and multiply by 100.

Here is the template to calculate Factory Efficiency Report.

Read Also: How to Increase Line Efficiency while Achieving Even Less?