3 Garments Production Tactics That Will Help You to Win

Production is defined as output quantity get from utilization of all resources within the time period.  Production is the most important element in the contest of manufacturing sector at present. Produce more production to earn more profit. All efforts may be gone in vain if the output quantities are not meet satisfactory level what you plan to get from the production line.

We can calculate production per day from a specific line or a unit by following formula,

Production Per Day = No of Machines X Produce qty by Operator per Hour X Total Working Hour

From the above equation we can say- 3 factors are directly involve for the production. Here if one factors is increase then total production will be increase. Those are - 

  • No of Machines / Manpower
  • Unit produce by Operator per Hour
  • Working Hour in a Day
 For Example, A production floor have 260 machines to work and Shift working hours 10 in a day. If each operator avg capacity of producing 4.5 pieces per hour then total production quantity end of the day will be -

Production Quantity = 260 4.5 10
                                 = 11700 Pieces per day.


Now we will see how to increase production by improving those 3 factors.

1st Factor: No of Machines / Manpower

By adding some machines with the present capacity then daily production will be increase.
For example if machine quantity increased from 260 to 286 then total production will be,

Production Quantity = 286 4.5 10
                                 = 12870 Pieces per day.
1170 Pieces production increase by adding 26 machines here.

2nd Factor: Unit produce by Operator per Hour

By improving operators production capacity / productivity, daily garments production can be increase.
For example if operators production capacity increased from 4.5 to 5 pieces per hour then total production will be,

Production Quantity = 260 10
                                 = 13000 Pieces per day.
1300 Pieces production increase by improving productivity here. Productivity can be improved through training, motivation, use of technology advanced machines and IE method & tools.


3rd Factor: Shift Working Hour

Daily garments production can be increased by increasing total working hours daily.
For example total shift will work 11 hours instead of 10 hours then total production will be,

Production Quantity = 260 X 4.5 11
                                 = 12870 Pieces per day.
Total 1170 Pieces production increased than earlier by increasing 1 hour Overtime here.

Improve Production By Changing Factors
Table: Improve Production



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